Frozen Face
Harrison Ford didn’t have to deal with the same wardrobe woes as Carrie Fisher. However, some fans thought there was an exception in Episode V when Darth Vader froze him in carbonite. Many people didn’t realize that Alan Harris was the man underneath all of the paste.

Here we can see the costume team caking paste onto Harris’s face. Harris also played the bounty hunter Bossk in the series. This makeup work took a lot of time but it was very effective. It also added emotional depth to one of the most devastating moments in the entire franchise (via Slash Film).